Tag Archives: green roofs

Cordwood & the Stone Circle

Where can you find three cordwood buildings, a Yurt, a Straw-Clay Cottage, a Tepee, a sauna, the largest Megalithic Stone Circle in the USA (and is open to the public)?   Kinstone Circle near Fountain City, Wisconsin, is where.   Kristine Beck, the owner and inspiration for the 36 acre site, has created a place for people to refresh, renew and revitalize.  www.kinstonecircle.com 

For your viewing please here are some photos of this amazing place.The sun has created an angel of light on the finial of the Kinstone Chapel  thatched, cordwood chapel is a beauty.jpgThe 12 sided cordwood chapel with thatched roof.KInstone Rick Swanson 1The Dragon’s Keep with living room.   Most excellent photos are courtesy of Rick Swanson.  http://www.foxswanarts.comKInstone Rick Swanson 2An entrance center with a Star Wall. KInstone Rick Swanson 3Looking to the every changing horizon.Kinstone chapel interior moon and sun wall1a with logo.jpgThe chapel has nature motifs from St. Francis of Assisi’s poem The Canticle of Brother Sun and Sister Moon.  The yellow orb is Brother Sun.  Stone circle with Kinstone chapel in the background low rez.jpgThe stone circle is the largest in the USA.    Visit www.kinstonecircle.com for more information, about classes, natural building and other offers.The reflection pool flows to the Kinstone Chapel.jpgThe reflecting pool gives one a chance to sit and refresh. Kinstone sauna 2 with logo interior.jpg

The sauna is inviting and cozy.

Kinstone sauna 1 with logo.jpgThe exterior is 12′ x 16′ and makes a nice footprint for a tiny cabin.

KInstone Straw clay cottage.jpgThe straw-clay cottage sits on a pier foundation and has three coats of earthen plaster.  It has honey bee motifs in the walls. Kinstone Dragons Keep 3The scales of the dragon in the Dragon’s Keep are apparent and the trapezoid window shows her wing.

Kinstone 49The large dragon (there are 24 in all) shows off his green eye.  Kinstone 51The 10 point “shed” provides a nice coat hanger for weary travelers.

Kinstone Dragon 3A

The bottle brick pattern was created using a cardboard template before any bottles were added.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.

Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

The Cordwood Workshop Video label. DVD label cover yellow

The 30 menu items. DVD Menu 1

DVD menu 2

The Drone View is especially spectacular!

 

 

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Cordwood in Oregon

Don Noe built two beautiful cordwood structures in Oregon. His hybrid shed with the cordwood wall was built with 90 percent construction scrap. It was  timber framed with timbers from large machine crates. The logs  came from an arborist who was planning to use them for firewood, the stone, windows and wood siding were also recycled. Don Noe's Cordwood shed in Oregon 2The building below is a worm farm. Look at these magnificent door hinges and the Western Red Cedar doors.  The bottle brick and cordwood masonry is also very well placed. Don Noe's Cordwood shed in Oregon 1 The shed with the cord wood wall was built with 90 percent construction scrap  timber framed with timbers from large machine crates. The logs  fromarboristDon states, “The doors (above) with the limb hinges are for worm bins located on Portland Community College Campus.”

More pictures of the hybrid cordwood work shed under construction.
Don Noe's Cordwood shed in Oregon 3Below if another set of massive hinges, a beautifully decorated celtic knot timber and excellent use of a skull and antler.   The different dimensions of rock stem wall are pleasing to the eye.Don Noe's Cordwood shed in Oregon 4All I can say is nice work Don!Don Noe's Cordwood shed in Oregon 5  www.offgridquest.com slash read-more slash 19-james-noe-s-3500-cordwood-shed-is-breathtaking

Check out the carving on the vertical timber!  Don certainly knows how to reuse, recycle and make beautiful.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org

Cordwood Window Boxes: How to build

Making a well built window box (also called window buck) for your cordwood home is crucial.  Done properly your windows will open and close with ease in perpetuity.  There are a couple of important points to follow.

  1.  Buy your windows first so you can make the right size window box. Window boxes 1.jpg
  2.  Make the window box out of dimensional lumber for added strength adding 1/4″ to each side (called the rough opening).  Have windows of all the same size:  make a template like in the picture above. White Earth small pixel window boxes with keyways on inside and outside.jpg
  3.  Secure the window box to a post, top plate, lintel or framework.  Window box with top plate and masons line.jpg
  4.  Brace the window box diagonally so it stays square, level and plumb.Window install into window box.jpg
  5. Stack your windows safely out of the elements and then install carefully to keep them level on the outside of the window box.  If they come with a nailing flange, make sure it is nailed securely to the outside edge of the box. Cordwood window with logo.jpg
  6. It is possible to float small windows into a cordwood wall.

7. More photos of well built and well installed window boxes. Random Pattern 3 and window.jpg

8. These tips  work for all natural building styles.

Window boxes and door frames installed.jpg9. Door frames and window boxes attached and ready for cordwood infill.Window boxes.jpg

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:   Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided instruction for thousands of cordwood builders.  Cordwood Workshop Video (2017),  Cordwood Construction Best Practices (2017) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover, featuring the Cordwood Education Center.

DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org   Below is the 30 item Video menu. 

DVD Menu 1A 400 pixels

DVD menu 2A 400 pixels.jpg

 

Cordwood Star Wall Celebration

So, how do you celebrate finishing a cordwood wall?  Here are a few cordwood completion poses for your enjoyment.  First of all:  What is a cordwood star wall?  Well at Kinstone we built a wall with 8″ x 8″ cedar posts, 20′ long and 5′ high and loaded with 67 bottles that oftimes resemble constellations.  The wall is attached to the Dragon’s Keep Entrance Center and is sheltered by a green roof.

Kinstone workshop 2017B

Maranda gives her best happy pose.  This is what she had to say: “Cordwood Construction is exhausting and exhilarating. I built a wall today. I seriously built this. Fabulous. I’m spent. I’ve learned so much in one day. I love this skill, I can take this into the wilderness and build myself a very warm, durable, cost effective, simple, yet gorgeous structure. And I don’t need electricity or fancy tools to complete an entire shack. This will literally save my existence. I love it. -Maranda”

Kinstone workshop 2017I

Tuck pointed, bottles bricks cleaned and ready to be covered to slow the set and cure.

Kinstone workshop 2017H

We had rather small pieces of cordwood to work, but these walls came out very well.

Kinstone workshop 2017GCygnus and the Red Planet (without Matt Damon).

Kinstone workshop 2017F

Rachel & Rollin are pumped!Kinstone workshop 2017EMany hands make light work. Kinstone workshop 2017D

The wall is 20 feet long and nearly 5 foot tall!

Kinstone workshop 2017C

The marvelous Cordwood Workshop Crew is in repose, but obviously not done yet   Left to right, top to bottom. Zac, Rollin, Rachel, Jeff, Richard, Kendall (middle row) Greg, Maranda, Terry, Jo, Becky, Ed, (bottom row) Bentley, Jackie and Dawn.  This amazing crew finished the entire wall in one day!   Now that is some kind of record!               Thank you to Kristine of Kinstone for the photos.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:   Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided instruction for thousands of cordwood builders.  Cordwood Workshop Video (2017),  Cordwood Construction Best Practices (2017) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover, featuring the Cordwood Education Center.

DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org   Below is the 30 item Video menu. 

DVD Menu 1A 400 pixels

DVD menu 2A 400 pixels.jpg

Cordwood Sweat Lodges & Dog Houses

Cordwood lends itself to many types of buildings, including ones that keep a person clean and a dog sheltered.  Below is a cordwood sweat lodge in the Pacific Northwest.  It is built with Western Red Cedar which makes for a beautiful cordwood wall. whidbeymagic.com sweat lodge cordwood

A tiny sweat lodge/sauna in Montana with a hollow log for light and ventilation.Cordwood Sauna montana small cabins blog site with logo

Another sauna bathhouse, sweat lodge in Montana. earth roof sauna cordwood montana with logo

 

If you add a few windows, the sweat lodge becomes a tiny home.

Exterior cordwood wall blue windows small pixels with logo.jpg

Below are some cordwood dog house ideas for your prized pooch.

Dog house cordwood www.cordwoodconstruction.org photo credit Tom Huber with logo

Tom Huber made his dog comfortable in Michigan (above) and almost mortared his sausage log-dog into the wall in New York.

Tom Huber cabin Log End Dog

Olle Hagman shared doghouses from Sweden.  Note the stackwall corners and the clay mortar.

Olle Hagman doghouse in Sweden 1

Cordwood Doghouse Olle Hagman 1 with logoOlle made his dog house moveable by building it on a pallet (above).Dog House Tim Halverson Ohio

Tim Halveson of Ohio added some straw for bedding.

Dog House with cc.org logo 2 for TMEN

This one is made of tone, cob, an arch and a loafing, living roof.

Finally, this could be a man’s dog house when he has fallen out of favor :0)FB page of Tiny House Listings a dog house for hubby

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for thousands of cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover, featuring the Cordwood Education Center.

DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org   Below is the 30 item Video menu. 

DVD Menu 1A 400 pixels

DVD menu 2A 400 pixels.jpg

Cordwood at Kinstone Permaculture Academy

Kinstone Academy of Applied Permaculture rests gently upon a bluff overlooking the Mississippi River.  The largest megalithic stone circle in North America, a walking labyrinth, rolling hills, a tepee, a yurt, a reflecting pond, permaculture plantings and three cordwood buildings accent the landscape.  Kinstone  low rez with logo.jpgThe cordwood chapel is a hexagonal structure with 12′ walls and 16″ cedar infill.  It has 450 bottle bricks embedded in the walls, creating a homage to the natural world. Kinstone cordwood chapel interiorBelow is Brother Sun and the flora and fauna of the grassy plains. The sunrise wall flowers stems dragonfly low rez with logo.jpgMany workshops were held at Kinstone and hundreds of participants placed logs, stones and bottles into the walls. Kinstone snowball testThe sturdy stone foundation is gneiss (nice) stone from central Wisconsin. workshop 37aThe Mississippi River runs through the building (symbolically).  Kinstone walls with logoThere is also a cordwood sauna on site that doubles as a guest cottage.

 

Cordwood workshop sauna 6.jpgIt was also a labor of love with many workshop participants.  Kinstone sauna 1 with logoThe interior feels warm and comforting. Kinstone workshop 2017 4The Dragon’s Den, an entrance center with a living roof, awaits eager visitors.  Kinstone Dragons Keep 1There are many dragons embedded in the walls.  Kinstone Dragons Keep 3A rich kaleidoscope of colors greets the welcomed guest.  Kinstone Dragon 3A                            Mandalas are an integral part of the buildings.  Mandalas offer balancing visual elements, symbolizing unity and harmony.

Kinstone is filled with good energy and good vibrations.  If you are in the Winona, Minnesota area (this is right across the Mississippi River in Fountain City, Wisconsin) it is worth a visit.  There is a self guided map at the Entrance Center to make sure you know where to go.  http://www.kinstonecircle.com/

If you wish to take a cordwood workshop, click on the Kinstone Courses menu.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for thousands of cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover, featuring the Cordwood Education Center.

DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org   Below is the 30 item Video menu. 

DVD Menu 1A 400 pixels

DVD menu 2A 400 pixels.jpg

Rubble Trench: The Basics

What is the one thing that will destroy a conventional foundation?  Water (freezing, thawing and heaving).  Frank Lloyd Wright (among others) figured out a way to move water away from the foundation.  He called it a Rubble Trench.  It is basically a trench dug around the perimeter of the proposed foundation, which then has drain tile sloped to “daylight.”  The idea is that the weight of the foundation will be spread out and the water will be funneled away.  Before you dig, it is important to remove all the organic matter (grass, weeds, roots and topsoil) from the foundation site.  Use a backhoe or dig it by hand?  Your choice.  Kurt dug his entire rubble trench by hand.Rubble trench 1 by Kurt Leslie.jpgDigging by hand provides a good workout.    Machinery helps if you have roots and big rocks to move or you just want to expedite your project.  Rubble trench with backhoe and drain tileThe drain tile has gravel below and on top.   It is then tamped.  Rubble trench 2 by Kurt LeslieA rubble trench lowers the cost of your building project:  Excavation, fill, and materials (gravel rather than a concrete footer or blocks) are reduced.  rubble trench 5The center is filled with sand and the perimeter is tamped. Rubble trench with slab on top by Kurt LeslieIt can be topped with a FPSF (Frost Protected Shallow Foundation), or a Grade Beam (below).Novitch sauna 9A grade beam.jpgOr the sill plates for the foundation can be made from naturally rot resistant, pressure treated or fire treated wood.  Irish Cottage Garden Shed.jpgCreativity is only limited by your imagination.

Marie Conner-Glenfield  cordwood shed with logo.jpgOne schematic of a rubble trench (there are many variations).

Rubble Trench Drawing RCF small pixels.jpg

This rendering is an architectural rendering of how the rubble trench, foundation, cordwood and roof all tie in together.

Foundation Rubble Trench with FPSF.jpgBefore you start on any building project you should consult with qualified experts to make sure you are using the correct materials and load calculations.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for thousands of cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover, featuring the Cordwood Education Center.

DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org   Below is the 30 item Video menu. 

DVD Menu 1A 400 pixels

DVD menu 2A 400 pixels.jpg

Cordwood Outhouses & Bathrooms

One of the all-time-best cordwood construction practice projects is building a cordwood outhouse.  Not only do you get to hone your cordwood skills, but you get a functional addition to your homestead. Cordwod Outhouse with logo.jpgYou can practice with various styles of mortar and material.

Cobwood composting toilet by Olesia Antiushenia 4Cobwood outhouse by Olesia Antiushnia in Belgium. John Meilhan Copper Harbor bathroom with logoA sink in a modern cordwood bathroom in Michigan.

 

Marcos Grossman cobwood in Oxcala, Mexico

A cobwood, thatched building in Oxcala, Mexico by master natural builder Marcus Grossman.

Marcos Grossman for daycreek postA hexagonal cobwood outhouse in New Jersey built by Marcus Grossman before he moved to Mexico.
Yurt cobwood Marcus Grossman NJ with logoHe topped it off with a living roof.

OLYMPUS DIGITAL CAMERA

Julie decided that she was going to make her outhouse look like cordwood, so she took her paintbrush and her artistic talent.  This is what she created.  Nice work Julie.   Her home is built with cordwood, so she extended the look to her outhouse, but used paint, instead.

Should you wish to learn how to build a cordwood cottage, cabin or home (in which to build your cordwood floor), please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for thousands of cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover.  DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org

DVD Menu 1A 400 pixels

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Cordwood Flooring DIY

Cordwood Flooring         

It’s not just for the walls, anymore…” 

A neighbor of mine, Steve, called one cold January evening and said,  “Richard, come on over and see my cordwood floor!”  Needless to say, we hurried over and were amazed.  Lee's Floor 1 with logo.jpgSteve is a mason by training and a general contractor by profession, so he has a knowledge and skill base that is both deep and wide.   The hard maple (Acer saccharum) slices he used were 100 years old.

During the past year, three creative souls have sent me pictures and descriptions of their experiences with “laying” interior cordwood floors.  There are, of course, commercial cordwood flooring options available, but most cordwood aficionados are looking to save money and come away with a building “statement” that “wows” and is attractive.Sunny Pettiz Lutz Cordwood floor 9.jpgSunny Pettis Lutz from Arizona was the next one to send photos and an explanation of her cordwood floor in Arizona.  While Steve Lee’s flooring was fastened to a wooden sub-floor, Sunny’s was glued to a slab-on-grade.Sunny Pettiz Lutz Cordwood floor 1 with logo.jpgFinally, Miroslav Bentley Kubala of the Czech Republic regaled me with photos of his beautiful cordwood storage garage complete with a cordwood floor. Miroslav Bentley Kubala Prague3.jpg from Pintrest site floor manufacture 3.jpgHerein follows a brief explanation of three cordwood floors with three different applications.

  1. Cordwood Floor: Steve Lee After finishing his remodeling project, Steve puzzled over what to do with the floor. He had many options in his construction skill set.  Since J & J Lee Construction had poured the foundation at our cordwood home in 1979 and assisted in the addition of a dormer in 1992, Steve thought a cordwood floor might look good in their new, open concept “great room.”  Here the idea of a cordwood floor came to fruition.

While listening to the local radio station’s “Swap Shop” program, Sharon heard about the availability of a pick-up truck load of 100 year old hardwood barn beams.  Dry as a bone, leveled on two sides, of varying diameters, these, when sliced would become the mosaic pattern for the floor.  Each eight foot timber was cut to three feet and leveled on the ends.  The log was then placed in a band saw and  braced vertically.  (Before cutting, these logs were checked with a metal detector, so any nails or screws could be removed.)  Like slicing a loaf of bread, the logs were then sawn into  5/8″ pieces.  In addition all the sawdust was saved for eventual use in the tile-grouting mixture.  The great room’s 600 sq. ft. sub floor was leveled and the cordwood slices were arranged to create a pattern. When an orientation was resolved (flat side north and south, rounded edge east and west), the construction adhesive, purchased in one gallon pails, was applied to a small section of the floor with a notched trowel. Steve suggests following the manufacturer’s instructions for applying the glue.  Dealing with only a small portion at a time is important so the adhesive doesn’t “skin over”.  The slices were firmly set and secured to the floor and the adhesive was allowed to dry for at least 24 hours.  The next step was packing grout in the spaces between the log end slices.  Steve used commercial tile grout mixed with the sawdust he had collected during the cutting process (the ratio was 80% tile grout to 20% sawdust.

After the grout had dried, an industrial sander was rented and coarse 24 grit sandpaper was used to clean the log faces.  (Steve now suggests sealing the top faces of the cordwood BEFORE grouting, so that the log faces do not become coated with grout.)   Steve sanded until he had a fairly level and smooth surface.  A non-latex, commercial varnish sealer was applied with a lamb’s wool pad to achieve a smooth, level surface.  Steve allowed the varnish sealer to set for 24 hours.  Then he used a scuff pad between coats and reapplied more sealer, until he achieved the surface he wanted.Lees' Floor 2.jpgSteve did the flooring at night and on weekends, but he projects that if someone could work full time on the floor, while allowing ample time for drying of the glue and finish coats, that it could be completed in one to two weeks.   Sharon suggests letting the completed floor set for a week before replacing the furniture.  When the furniture is returned to the room, place pads underneath of legs or pressure points to avoid damage to the final coat.

The floor creates a cozy and beautiful ambiance to the home which is filled with other wonderful examples of repurposing (cabinets, paneling, cedar ceiling, claw foot bathtub, etc.) and is a fine example of using surplus materials in a new way.  These projects show the warmth of wood and the attraction of natural materials. The Lee cordwood floor provides an opportunity for creativity when using recycled wood in the home.  One can only ponder the variations of cordwood flooring that could be produced using different patterning and cutting techniques. Visit our blogsite at www.cordwoodconstruction.wordpress.com/ to learn more about cordwood flooring.

  1. Cordwood Floor: Sunny Pettis Lutz in Arizona    Cordwood flooring by Sunny Pettis Lutz in Cornville, AZ.jpg

   Sunny Pettis Lutz sent some photos of her gorgeous, hand-made cordwood floor.  The following is a detailed list of how she and her husband, Tony, made their floor with legal pickings from the state forest.   “Get a permit to go out to the forest and harvest dead trees. In our area that means Juniper and Pine.  On this floor we are using Shaggy Bark Juniper and Alligator Bark Juniper.” Note that their flooring is on top of a cement slab.   Sunny Pettis Lutz new floor pix 2.jpg  Here are their directions:

  • Cut each piece with a chop saw set at 1 inch.
  • Sort ‘disks’ for clean, useable slices.
  • Remove any loose bark.
  • Sand both sides using a belt sander
  • Prepare concrete surface by sweeping and mopping clean.
  • Begin to layout the disks on the floor getting them as close as possible. Work in 2′ sections.
  • Glue the layout you like using Loctite PL Premium Construction Adhesive.
  • Sand the glued discs, using a belt sander until everything is smooth and level.
  • Use a shop-vac to cleanup all dust and debris.
  • Apply a light coat of polyurethane to the surface of the disks (this is to prevent the grout from adhering to the tops).
  • Grout the spaces with a mix of 80% grout & 20% sawdust.
  • Apply 2-3 coats of polyurethane to finish.  Sunny Pettis Lutz cordwood floor  Floor has 3 coats of oil polyurethane. I'll take pics tomorrow. We are VERY happy with this floor with logo.jpg
  1. Cordwood Floor: Miroslav Bentley Kubala of the Czech Republic installed his cordwood flooring on a concrete slab using the same basic techniques as Steve Lee (see above).   Miroslav Bentley Kubala near Prague25 no logo.jpg

Here are instructions from Miroslav:

  • Clean the floor.
  • Cut slices of wood (hardwood or a rot resistant softwood) 3/4″ to 1 inch.
  • Seal the top of the slices so they don’t get stained by the grout.
  • Glue the slices to the floor
  • Fill the gaps with grout
  • Miro used a mortar/bentonite/acryl mixture
  • Seal the floor with polyurethane

Miroslav Bentley Kubala near Prague28.jpgAnd now for something completely different … A cordwood floor using reclaimed cypress by Matt Marwick of www.PrecisionFloorcrafters.com out of river recovered heart cypressCordwood Flooring from FB page of Woodworking Ideas precisionfloorcrafters.com end grain cypress.jpgNote: Anyone wishing to try a DIY project like cordwood flooring is encouraged to study all the available literature and hone your skill set on a small “practice project.”  The success of your venture, will be commensurate with the skills you have acquired and the quality of your construction.  There are commercially available cordwood floor systems which can be examined through an internet search. Google “wood block flooring” and “end grain log flooring,” for starters. You’ll find manufacturers, DIY articles and videos.Cordwood countertop by precision floor crafters and Matt Marwick.jpg(Above) Matt Marwick also built this beautiful cordwood countertop.Cordwood countertop BillandVicki Jarratt 3.jpg(Above) Bill Jarratt, an excellent craftsman from Florida, built this bathroom countertop using cedar and epoxy.  Check out his article on how to do this project. https://cordwoodconstruction.wordpress.com/2012/04/15/cordwood-construction-website/      

Plus, for good measure, we have thrown in a cordwood garden pathway!Cordwood garden path.jpgFinally, many folks have seen exterior cordwood garden paths and outdoor cordwood slices laid in the soil.  This is a different animal than interior flooring.  For outdoor cordwood paths, choose a rot resistant wood (like cedar or cypress) and lay the cordwood slices – two inches thick or better – in a soil or sand base. Then tamp the wood pavers in place and smooth and stomp the soil/sand/aggregate, similar to how one would “lay” a brick or stone patio path.

Should you wish to learn how to build a cordwood cottage, cabin or home (in which to build your cordwood floor), please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for thousands of cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover.  DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org

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Hobbit Cordwood

In the green valleys of western Wisconsin resides a cordwood hobbit house.  Built by Jessi & Dan Peterson, complete with a round door and sparkling bottle bricks, it is surely a welcoming sight for anyone from the Shire or beyond Bag End.  Always remember: “Not all those who wander are lost.”  J.R.R.TolkienJessi hoy peterson12Winter lends a whole new feel to Jessi & Dan’s creation.  Jessi hoy peterson14The living roof is simply green and verdant!Jessi hoy peterson11

Dan built the round green door that bids you enter!Flatau Jessi & Dan's 16 sided earth roofed, round door home 2 in Wisconsin, USABacklit bottles are a  beautiful touch. Jessi & Dan's cordwood castleThe new deck for entertaining.Dan and Jessi in Eau Claire WI new deck living roofA beautiful masonry, brick heater graces the inside.  Jessi explains, ” The masonry heater is named Norbert, which means “Northern Bright” and is also a play on words of sorts – my mother’s masonry heater is named Albert, Albie for short, which is the mason’s name and means “Royal Bright.” Masonry heater httpwhistlepigalmanac.blogspot.com

Rafters, wooden ceiling and cordwood walls.  Simply delicious.  Jessi hoy peterson3Gorgeous lighting and beautiful touches are everywhere. Jessi hoy peterson4A nice combination of round and split pieces with a round window.  This is a very good example of excellent random patterning in a cordwood wall. Jessi hoy peterson5A green stairway for star gazing and accessing the living roof and masonry chimney. Jessi hoy peterson6Jessi painted the floors with nasturtiums.   What a gorgeous cordwood build!  Kudos to Dan & Jessi and all their helpers.   Nicely done.Jessi hoy peterson7.jpgFor more pictures and verbiage visit Jessi’s blog at  http://whistlepigalmanac.blogspot.com/

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org