Tag Archives: log end

Cordwood Flooring DIY

Cordwood Flooring         

It’s not just for the walls, anymore…” 

A neighbor of mine, Steve, called one cold January evening and said,  “Richard, come on over and see my cordwood floor!”  Needless to say, we hurried over and were amazed.  Lee's Floor 1 with logo.jpgSteve is a mason by training and a general contractor by profession, so he has a knowledge and skill base that is both deep and wide.   The hard maple (Acer saccharum) slices he used were 100 years old.

During the past year, three creative souls have sent me pictures and descriptions of their experiences with “laying” interior cordwood floors.  There are, of course, commercial cordwood flooring options available, but most cordwood aficionados are looking to save money and come away with a building “statement” that “wows” and is attractive.Sunny Pettiz Lutz Cordwood floor 9.jpgSunny Pettis Lutz from Arizona was the next one to send photos and an explanation of her cordwood floor in Arizona.  While Steve Lee’s flooring was fastened to a wooden sub-floor, Sunny’s was glued to a slab-on-grade.Sunny Pettiz Lutz Cordwood floor 1 with logo.jpgFinally, Miroslav Bentley Kubala of the Czech Republic regaled me with photos of his beautiful cordwood storage garage complete with a cordwood floor. Miroslav Bentley Kubala Prague3.jpg from Pintrest site floor manufacture 3.jpgHerein follows a brief explanation of three cordwood floors with three different applications.

  1. Cordwood Floor: Steve Lee After finishing his remodeling project, Steve puzzled over what to do with the floor. He had many options in his construction skill set.  Since J & J Lee Construction had poured the foundation at our cordwood home in 1979 and assisted in the addition of a dormer in 1992, Steve thought a cordwood floor might look good in their new, open concept “great room.”  Here the idea of a cordwood floor came to fruition.

While listening to the local radio station’s “Swap Shop” program, Sharon heard about the availability of a pick-up truck load of 100 year old hardwood barn beams.  Dry as a bone, leveled on two sides, of varying diameters, these, when sliced would become the mosaic pattern for the floor.  Each eight foot timber was cut to three feet and leveled on the ends.  The log was then placed in a band saw and  braced vertically.  (Before cutting, these logs were checked with a metal detector, so any nails or screws could be removed.)  Like slicing a loaf of bread, the logs were then sawn into  5/8″ pieces.  In addition all the sawdust was saved for eventual use in the tile-grouting mixture.  The great room’s 600 sq. ft. sub floor was leveled and the cordwood slices were arranged to create a pattern. When an orientation was resolved (flat side north and south, rounded edge east and west), the construction adhesive, purchased in one gallon pails, was applied to a small section of the floor with a notched trowel. Steve suggests following the manufacturer’s instructions for applying the glue.  Dealing with only a small portion at a time is important so the adhesive doesn’t “skin over”.  The slices were firmly set and secured to the floor and the adhesive was allowed to dry for at least 24 hours.  The next step was packing grout in the spaces between the log end slices.  Steve used commercial tile grout mixed with the sawdust he had collected during the cutting process (the ratio was 80% tile grout to 20% sawdust.

After the grout had dried, an industrial sander was rented and coarse 24 grit sandpaper was used to clean the log faces.  (Steve now suggests sealing the top faces of the cordwood BEFORE grouting, so that the log faces do not become coated with grout.)   Steve sanded until he had a fairly level and smooth surface.  A non-latex, commercial varnish sealer was applied with a lamb’s wool pad to achieve a smooth, level surface.  Steve allowed the varnish sealer to set for 24 hours.  Then he used a scuff pad between coats and reapplied more sealer, until he achieved the surface he wanted.Lees' Floor 2.jpgSteve did the flooring at night and on weekends, but he projects that if someone could work full time on the floor, while allowing ample time for drying of the glue and finish coats, that it could be completed in one to two weeks.   Sharon suggests letting the completed floor set for a week before replacing the furniture.  When the furniture is returned to the room, place pads underneath of legs or pressure points to avoid damage to the final coat.

The floor creates a cozy and beautiful ambiance to the home which is filled with other wonderful examples of repurposing (cabinets, paneling, cedar ceiling, claw foot bathtub, etc.) and is a fine example of using surplus materials in a new way.  These projects show the warmth of wood and the attraction of natural materials. The Lee cordwood floor provides an opportunity for creativity when using recycled wood in the home.  One can only ponder the variations of cordwood flooring that could be produced using different patterning and cutting techniques. Visit our blogsite at www.cordwoodconstruction.wordpress.com/ to learn more about cordwood flooring.

  1. Cordwood Floor: Sunny Pettis Lutz in Arizona    Cordwood flooring by Sunny Pettis Lutz in Cornville, AZ.jpg

   Sunny Pettis Lutz sent some photos of her gorgeous, hand-made cordwood floor.  The following is a detailed list of how she and her husband, Tony, made their floor with legal pickings from the state forest.   “Get a permit to go out to the forest and harvest dead trees. In our area that means Juniper and Pine.  On this floor we are using Shaggy Bark Juniper and Alligator Bark Juniper.” Note that their flooring is on top of a cement slab.   Sunny Pettis Lutz new floor pix 2.jpg  Here are their directions:

  • Cut each piece with a chop saw set at 1 inch.
  • Sort ‘disks’ for clean, useable slices.
  • Remove any loose bark.
  • Sand both sides using a belt sander
  • Prepare concrete surface by sweeping and mopping clean.
  • Begin to layout the disks on the floor getting them as close as possible. Work in 2′ sections.
  • Glue the layout you like using Loctite PL Premium Construction Adhesive.
  • Sand the glued discs, using a belt sander until everything is smooth and level.
  • Use a shop-vac to cleanup all dust and debris.
  • Apply a light coat of polyurethane to the surface of the disks (this is to prevent the grout from adhering to the tops).
  • Grout the spaces with a mix of 80% grout & 20% sawdust.
  • Apply 2-3 coats of polyurethane to finish.  Sunny Pettis Lutz cordwood floor  Floor has 3 coats of oil polyurethane. I'll take pics tomorrow. We are VERY happy with this floor with logo.jpg
  1. Cordwood Floor: Miroslav Bentley Kubala of the Czech Republic installed his cordwood flooring on a concrete slab using the same basic techniques as Steve Lee (see above).   Miroslav Bentley Kubala near Prague25 no logo.jpg

Here are instructions from Miroslav:

  • Clean the floor.
  • Cut slices of wood (hardwood or a rot resistant softwood) 3/4″ to 1 inch.
  • Seal the top of the slices so they don’t get stained by the grout.
  • Glue the slices to the floor
  • Fill the gaps with grout
  • Miro used a mortar/bentonite/acryl mixture
  • Seal the floor with polyurethane

Miroslav Bentley Kubala near Prague28.jpgAnd now for something completely different … A cordwood floor using reclaimed cypress by Matt Marwick of www.PrecisionFloorcrafters.com out of river recovered heart cypressCordwood Flooring from FB page of Woodworking Ideas precisionfloorcrafters.com end grain cypress.jpgNote: Anyone wishing to try a DIY project like cordwood flooring is encouraged to study all the available literature and hone your skill set on a small “practice project.”  The success of your venture, will be commensurate with the skills you have acquired and the quality of your construction.  There are commercially available cordwood floor systems which can be examined through an internet search. Google “wood block flooring” and “end grain log flooring,” for starters. You’ll find manufacturers, DIY articles and videos.Cordwood countertop by precision floor crafters and Matt Marwick.jpg(Above) Matt Marwick also built this beautiful cordwood countertop.Cordwood countertop BillandVicki Jarratt 3.jpg(Above) Bill Jarratt, an excellent craftsman from Florida, built this bathroom countertop using cedar and epoxy.  Check out his article on how to do this project. https://cordwoodconstruction.wordpress.com/2012/04/15/cordwood-construction-website/      

Plus, for good measure, we have thrown in a cordwood garden pathway!Cordwood garden path.jpgFinally, many folks have seen exterior cordwood garden paths and outdoor cordwood slices laid in the soil.  This is a different animal than interior flooring.  For outdoor cordwood paths, choose a rot resistant wood (like cedar or cypress) and lay the cordwood slices – two inches thick or better – in a soil or sand base. Then tamp the wood pavers in place and smooth and stomp the soil/sand/aggregate, similar to how one would “lay” a brick or stone patio path.

Should you wish to learn how to build a cordwood cottage, cabin or home (in which to build your cordwood floor), please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for thousands of cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

Here is a picture of the Cordwood Workshop Video cover.  DVD label cover yellow.jpg

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org

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Cordwood Cottage Garden Shed (recycled)

Tom & Mary Barchacky built this beautiful cottage garden shed in Green Bay, Wisconsin.  The entire building was made with recycled materials.  For example: the shake shingles were repurposed from a garage.  The large front window came from a dumpster in an alley in Milwaukee.Barchacky cottage garden shed 4The Eastern Red Cedar cordwood infill was destined to become firewood and was donated by a arborist neighbor.  The front door was nicely handcrafted from materials lying about the Barchacky garage. Barchacky Garden Cottage by Richard Flatau 2The green side door came from a second hand building store.  The timbers were reclaimed from an old barn. Barchacky Garden Cottage by Richard Flatau 1This lovely cottage garden shed was inspired by the D. Stiles book Sheds.  The Barchacky’s spent an afternoon at an open house at our cordwood home in Merrill. Then we communicated through phone and email. Barchacky GARDEN COTTAGE door hand madeThe red center of Eastern Red Cedar is very attractive and smells like a hope chest. Barchacky GARDEN COTTAGE 5 small pixI asked the editor of Backhome Magazine if he would like to have an article about this DIY project.  The rest, as they say, is history!  Barchacky Cover of Backhome 102 600 pixels.jpg

This became one of the most popular articles in Backhome’s history and has been used extensively in their advertising.  The entire article is reprinted with permission.  http://www.cordwoodconstruction.org/img/Backhome_article_Barchacky_shed.pdf

Barchacky Truss derrick.jpg

This is a close up of the truss derrick they built to place the hand-made trusses on the top plates.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org

Cordwood “Dragon’s Keep” Welcomes Guests @Kinstone

The Entrance Center at Kinstone Permaculture Academy is called the Dragon’s Keep. Nineteen dragons reside within its walls, including the 15 foot beast undulating along in the wall.   This project has been ongoing and we finally made the big push to finish. Besides all the wonderful folk who put their heart and soul into the beginnings, we had twenty-three intrepid souls, brave the cold rainy spring weather to put on the finishing touches.  [Thank you to Kristine for the delightful pictures.]  Kinstone Dragon 4(Above)The 15 foot dragon has a dark green eye (far left), scales (triangle bottles) and a tiny set of wings (trapezoidal windows).  The Eastern Red Cedar is apparent in the red tinged pieces of cordwood.  The belly is a 4 foot piece of horizontal White Cedar.Kinstone Dragon 3

(Above) The mandala was created two years ago using cardboard for a template (see below). This is the brightest it has ever shined.  I think it likes having the building completed.  The dragon’s belly was previously positioned and placed.

Kinstone workshop 2The mandala was cut out of a large piece of cardboard to enhance accuracy. Kinstone workshop 9

Kinstone Dragon 10The group (above) worked diligently on April 29.   The group (below) feasted off the first groups’ hard work and completed the final rows of cordwood on April 30.  Kinstone Dragon 5A pewter dragon brings out a delightful smile from our Canadian kindergarten teacher,  Erin. Kinstone Dragon 9Dressing in layers is important for staying comfortable outside.  The bandana is useful as a dust mask and neck warmer for 39 windy degrees! Kinstone Dragon 13Having a heated classroom to eat and discuss Best Practices with cordwood was wonderful and comfortable. Kinstone Dragon 11We have an 8″ fence wall that we are laying out for a motif between the living roof post and beam framework.   It provided fun instruction in a group setting.  Everybody learned by eyeballing each other’s work!

Kinstone Dragon 7

Normally we use 16 inch cordwood in order to achieve an R-value of 24, but on the fence/wall we are using 8″ cordwood and insulating it to give workshop participants a visual reminder to build a thermal break for their home building, all the while using best practices.  M-I-M stands for mortar-insulation-mortar.  Kinstone Dragon 6

A fine row of cordwood and bundled up cordwooders!

Kinstone Dragon 8

Two of our participants from Rhinelander, Wisconsin (Kerry and Cecelia) placed the mythical Hodag into the wall using glass beads.Kinstone Dragon 14As luck would have it, two baby goats were born during the Sunday workshop. Named Peanut and Butter.  Everyone got a chance to cuddle the new borns.  They are very, very sweet animals.

Kinstone Dragon 19.jpgKinstone Dragon 16

Becky and Christy are smitten by the baby goat (Peanut).

Kinstone Dragon 17

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construction, click on the picture or visit www.cordwoodconstruction.org

Cordwood in Brazil

Jair Dias sent the following pictures and explanation of the cordwood (cobwood) home he is building in Brazil:    “Jair Dias lives in the State of Rio Grande do Sul, Brazil .”

Jair Dias Brazil cob mortar 6A with logo

The wood he is using for the cordwood infill is  Pinus Elliottii   The cob mortar is a mixture of red soil (sifted) and combined with clay, sand, sawdust, cement and lime. He says it works very well.  The bottle bricks in a circular pattern are very colorful. Jair Dias Brazil cob mortar 9 with logo

Note the metal roof, the large overhangs and the wrap around porch.   These help to keep the rain off the cobwood walls and stop any degradation.  Jair Dias Brazil cob mortar 8 with logoJair Dias Brazil cob mortar 7 with logoJair is making an outline (in relief) in the mortar so the wood stands away from the mortar. That makes it easy to clean and sand.   I believe Jair means he is tuckpointing the log 3/4″ back from the end of the log.  This will allow for a final coat of cob for the wall.

Jair Dias 19Jair Dias 18Jair Dias Brazil cob mortar 6 with logo

The bottle bricks are very attractive. Jair Dias Brazil cob mortar 4 with logo

The center does not require a “center post” but rather a cap that helps maintain the integrity of the roof rafters. Jair Dias Brazil cob mortar 3 with logo

The walls are 12″ thick.  Jair Dias 17Jair Dias 16

Lots of windows and entranceways to make the jungle readily available for viewing. I will post more as Jair sends more information.   For pictures of the finished home click on https://cordwoodconstruction.wordpress.com/2017/05/08/cordwood-in-brazil-2/

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org

Cordwood plays matchmaker

“Matchmaker, matchmaker make me a match, find me a catch, catch me a catch…”  That is precisely what is going on with Clarke Snell’s hybrid cottage.  One wall is cordwood, one wall cob, one strawbale and one earthen plaster, topped off with a living roof.

Clarke Snell small pixel with logo.jpgThe cob wall and living roof (top). The cordwood and strawbale wall (bottom).Clarke Snell #2a small pixel with logo

Clarke snell cob and cordwood with logo.jpgCordwood and cob play very well together.

So do strawbale (balewall) and cordwood (in this instance in Manitoba, Canada, the cordwood is double wall.IMG_4121

This how the strawbale and cordwood look when they meet in the corner of the room.

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This is cordwood in the kitchen in the lovely Cannon home in Antelope Valley, Manitoba, Canada.

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Sigi Koko has added a cordwood green house/sunroom in a strawbale and earthen plaster home in West Virginia. Sigi Koko Cordwood Greenhouse solar room2

Below is a cob and bottle wall greenhouse with excellent framing.

Greenhouse from Sigi www.dayonedesign.org

Windows and wooden framing make for astounding light and views.

FB page of Sigi Koko house in Guatemala from Green Renaussabce

Cordwood and bottle bricks brighten up the walls.

Sigi Koko Cordwood Greenhouse solar room

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.

If you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

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Readers have requested a brief bio, so here goes:

“Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.”  www.cordwoodconstruction.org

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Here is a jpeg of the new Cordwood Construction DVD cover available at http://cordwoodconstruction.org/

Cordwood Greenhouse in Montana

Hanna fell in love with Montana, nature, gardening and cordwood.  She built a gorgeous cordwood greenhouse/shed and filled it with plants and gardening tools.hanna-montana-3Then she planted a beautiful garden of flowers and vegetables around the shed. hanna-montana-2Finally she added a deer fence to protect the lovely produce and beautiful plants.hanna-montana-1

greenhouse-hanna-montana-2-800-x-600During construction she repurposed windows for maximum light.  hannah-montanss-greenhouse-08a-800-x-600A few stained glass windows add a nice touch to the natural “feel” of the shed. Hanna wrote a blog about her shed and shared it with the website I helped moderate at http://www.daycreek.com   We are hoping she will update her blog and let us know how things are progressing.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org

 

Tiny Cordwood Cabin in Colorado

Peter Debenham and Ann Linquist built a lovely tiny cordwood cabin in Colorado. Their original practice building was a wood shed, but this is going to be a multi-use cabin. They are 10 miles from Estes Park in Drake, Colorado.  peter-debenham-ann-lundquist-5This is a 15′ x 8′ post and beam tiny home, cabin, shelter, shop, studio, etc.  120 sq. ft. with 10 inch cordwood infill. peter-debenham-ann-lundquist-1The generous use of bottles has made it even more attractive (just like the handsome couple).  The bottles are colored both inside and out (not clear on the outside). peter-debenham-ann-lundquist-2The wood is “pine beetle killed” lodgepole pine.  If you’ve been to the west you will see this is a great use of an insect destroyed resource. peter-debenham-ann-lundquist-6The Tiny Cottage nestles nicely into the mountains, forest and streams.  It is what I feel Frank Lloyd Wright would call Organic Architecture. peter-debenham-ann-lundquist-3Ann proudly displays her tuckpointing skills. Notice (again) that the bottle bricks are colored on both sides. peter-debenham-ann-lundquist-8Peter stands on top of the outstanding framework happily enjoying the sturdiness and a refreshing breeze. . peter-debenham-ann-lundquist-7Under construction.  Note the well placed log ends, the clean mortar joints and the colored bottles.  The roof is a living roof. peter-debenham-ann-lundquist-4The Grade Beam is such a good way to save on material cost (both excavation and concrete).  A Rubble Trench can be used if you are worried about heaving, but this is mostly a sandy subsoil.

Here is the wood shed and “come along” that started it all.peter-debenham-3peter-debenham-2peter-debenham-1

This is the practice building that endowed Peter and Ann with manifest confidence to tackle the Tiny Cordwood Cabin.

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

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Here is a picture of the DVD label on the best selling Cordwood Construction video.  It has been getting rave reviews for its incredible detail, clear instruction and how it breaks the cordwood tasks into manageable sections.  There are 30 menu items from foundation, framing, electrical, plumbing, wall building, materials, special effects, bottle bricks, best practices, drone views of outstanding cordwood and so much more. Order yours today.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org

 

Cordwood in Oklahoma is OK

Alan & Rebecca Barreca sent me the following pictures and information on their beautiful home in SE Oklahoma. For those who are wondering about cordwood in a hot, humid climate, this will help answer your questions.

“We moved into our 16 sided cordwood home last Mar 21 and simply love it. It is sooo comfortable to live in. It is only 800 square feet (one bedroom, 1 & 1/2 baths) including the pop out sun room on the south side, but is totally adequate for 2 retired folks.”

Alan & Rebecca's 16 sided cordwood home-made of 12" eastern red cedar.

Alan & Rebecca’s 16 sided cordwood home-made of 12″ red cedar.

Mortars:  They used all different types of cordwood mortars, from Lime Putty (which they found too time-consuming and difficult) to Paper Enhanced Mortar (which they liked) to cob (which they loved).

A Hearthstone free-standing stove takes care of all their heating requirements.  Easter red cedar has beautiful patterning.

A Hearthstone free standing stove takes care of all their heating requirements. Easter red cedar has beautiful patterning.

Alan & Rebecca used a special plaster paint to blend all the different cordwood mortars together and speak glowingly of Vasari – vasariplaster.com. They say it is so easy to use and so much better than lime wash. It is actually a plaster that is lime based.

The red cedar is a weed tree in the southern middle portion of the country and it is naturally resistant to insects.

The red cedar is a weed tree in the southern central portion of the country and it is naturally resistant to insects and rot.

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The home is relatively small (800 sq. ft.) handsome and easy to heat and cool. alan-rebecca-8-se-oklahama-with-logoThey also experimented with an earthen floor: After a year the floor is holding up pretty well. We have it everywhere including the bathroom. It is made up of clay and sand with a Bioshield finish.

Here is a sample of the central capital and the posts, including the earthen floor.

Here is a sample of the central capital and the posts, including the earthen floor.

The plaster paint that Alan & Rebecca used was helpful in covering up the different types of mortar they tried while building their lovely home.  You can see the different shades of mortar at the top (below).   The Vasari Lime Wash made it all the same color.   https://www.vasariplaster.com/

Alan & Rebecca 6 SE Oklahama small pixels

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org

Cordwood Dollhouse

Jim & Barb Collette of Duluth, Minnesota are master glass fusers.  They wanted to build a cordwood sauna, but decided to make a 3D model mock-up for their first grandchild.  When I first saw the results, I said, my daughter would love that!

dollhouse-8Here are Jim’s words on the subject. “The reason I built this house is because in your book you say to build a smaller project first before moving on to building a house. Well I wanted to build a small shed or maybe a sauna in the yard so I thought I would start small. Also we have a grandchild coming soon and I thought it would be nice to build something he/she can play with. I framed it up on a piece of plywood. I then put in the floor which is 3/4” oak flooring cut down to size.

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The walls are only 1 1/4″ thick, if I were to make another of this size I would go with 2″ long “logs” instead to make it stronger. I think the wood was dry enough but I experienced some shrinkage possibly because it was mostly hard wood. The mortar I used was one part sawdust to one part regular bagged mortar mix. The sawdust was maybe too fine and I would use a coarser product next time. The door is made from a piece of 3/4″ flooring and there is a fused glass window in it and a glass beer for a door knob.

dollhouse-4dollhouse-5dollhouse-6 The other windows in the house are all fused glass windows. My wife made the windows for the house. After completing the house I masked everything off and put 4 coats of shellac on it all inside and out. The floor inside has 5 coats of poly on it. Looking forward to constructing a larger project outside, maybe a sauna.”
Jim and Barb Collette

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Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org

 

Cordwood Shed in Newfoundland, Canada

Paul & Josephine Johnson enjoyed the labor intensiveness of building a Cordwood Ladder Pad Shed in Newfoundland, Canada.The Johnson’s used Richard Flatau’s Cordwood Shed Plans (details at the end of the article) to build the simple, inexpensive framework.  paul-johnson-newfoundland-3Then they mortared the cordwood infill into the wall sections.  On certain areas they used 60 year barn boards for vertical siding.   Below is the article that appeared in the newspaper.paul-johnson-newfoundland-5(From the newspaper article)——————————————–Cordwood masonry appears to be a contradiction in terms   by Randy Edison

“When Paul Johnson first heard of the construction method from a friend it became a curiosity.He was curious enough, in fact, to turn it into a handyman project that, despite the challenges, brought a sense of accomplishment.

paul-johnson-newfoundland-1Cordwood construction consists of placing “log ends” into a wall within a mix of mortar. The method has been used on both sides of the Atlantic for hundreds of years.Johnson, a Grand Falls-resident, studied a little on the subject and decided to try his hand at it his “home away from home” in Rattling Brook, Green Bay.

“You can only use softwood so I cut some and thought, well, if I didn’t want to do it I can burn the wood anyway,” he told TC Media.

cordwood-shed-paul-and-josephine-newfoundlandNote the ladder pad, post framework above. paul-johnson-newfoundland-2The framework breaks the work up into manageable sections.

With admittedly more vigour than knowledge, he set about the task, which included the sinking of posts below the frost line to support to the pole barn structure he envisioned. That design called for seven holes.

Anyone who has worked the ground in Newfoundland knows that, in many areas, digging postholes can be a challenge as rocks abound.

Such is the case in Rattling Brook and before long he realized how labour intensive the task ahead was going to be.And that was before he and his construction partner and spouse, Josephine, actually began the wall construction and learned just how long the job would take.

“(A neighbour) stopped by one day when I was just at the pole barn structure and said, ‘You know Paul, if you had a few sheets of 3/8 plywood you’d be done by now.’”

“I said, ‘That’s right, but this is what we’d kind of like to do.’”

There isn’t an ounce of regret over the physical toiling.

In fact, he’s glad the project got his attention because it ended up “filling a gap” for him while he was unable to work due to a medical issue.

He does wish he’d realized what others had.

“Most people start with a kennel, or at least something small,” he joked.

With his wife’s artistic eye adding to the flare and presentation, the couple worked some bottles into the design for effect and plugged away for five months to complete the project.

While his wife brought the artistic flare, Johnson did have a design vision that came to life.

He wanted to incorporate some rustic looking barn wood and found the right touch – in an old building on the Jigg’s Farm property near Botwood.With permission, he gathered some of the board and worked it into the construction.
Undaunted (but a lot wiser in the ways of cordwood construction) Johnson is even considering another project.One distinct possibility is a gazebo to act as an art studio for his wife.

It’s fitting that he’d want to put that effort into something for his spouse since the Rattling Brook property was an anniversary gift of hers to him.After coming to Canada from England in 1967, Johnson had bounced around the country between Ontario and Nova Scotia and Alberta and, of course, Newfoundland.“I said I’d come for one year and if I didn’t like it, I’m out of here,” he joked.

In fact, he did leave again but decided to come back in 1996 and settled in central Newfoundland.

“I wouldn’t live anywhere else,” he says of his adopted province.

“And it’s been home ever since.”

Cordwood shed and all.”

———————————————————————-The booklet Cordwood Shed Plans is available as an ebook.  It contains 30 pages, chock full of color photos about how to build the inexpensive and functional ladder pad system that provides both framework and support for the cordwood infill, without having to pour a footer. .

cordwood-shed-plans-640-x-786-550

Cordwood Shed Plans is available at the Online Cordwood Bookstore.

 

Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org   While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print and ebook format.Cordwood Construction Best Practices Front_Cover_-_CC_Best_Practices small pixelsIf you have questions that aren’t answered on the website you can email me at richardflatau@gmail.com  

Readers have requested a brief bio, so here goes:

Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005,  2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders.  Cordwood Construction: Best Practices DVD,  Cordwood Construction Best Practices (print) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore.   www.cordwoodconstruction.org

DVDandPrint

Here is a picture of the print version and the DVD label in one composite.

For more information on Cordwood Construciton, click on the picture or visit www.cordwoodconstruction.org